The Bottom shear emulsification tank is a food-grade unit engineered by Zhonglian Machinery for beverage, juice and water production lines. As a reliable Bottom shear emulsification tank, it delivers stable performance, hygienic design and easy integration into complete turnkey beverage production solutions for markets across Central Asia, Africa, Southeast Asia and South America.
Working Principle
The emulsifying head generates centrifugal force through its high-speed and powerful rotating rotor. Materials are thrown radially into the narrow and precise gap between the stator and rotor, and simultaneously subjected to centrifugal extrusion, impact and other mechanical forces, thus achieving efficient dispersion, mixing and emulsification.
The bottom-mounted impeller drives continuous circulation of materials inside the tank. Under the combined physical effects of stirring, extrusion and high-speed shearing, materials are rapidly mixed and refined uniformly, delivering excellent emulsification effect especially for easily-settling and high-viscosity materials.
Equipment Features
- Bottom shear structure: Bottom-mounted emulsifying design realizes full circulation of materials without dead corners, suitable for high-viscosity and easily-settling materials, with superior mixing and emulsification performance.
- Square humanized design: Square tank structure with customizable volume according to production demands, compact layout and high space utilization.
- All-in-one function: Integrates high-speed shearing, dispersion, homogenization and mixing into one unit, completing multiple processing procedures in a single tank.
- Food-grade hygienic construction: Available in SUS304 or SUS316L stainless steel material, fully compliant with food and pharmaceutical hygiene standards, easy for cleaning and disinfection.
- Stable smooth operation: Equipped with high-quality drive system, running stably at 1440 rpm with low noise, supporting long-term continuous production.
- Thermal insulation configuration: Built-in 50mm PU insulation layer to maintain stable material temperature during processing.
- Easy & safe operation: Simple structure with convenient operation, complete safety protection, meeting food production safety and sanitation requirements.
Technical Parameters
Data is for reference only. Specifications are subject to change without prior notice due to continuous R&D improvement.
Application Fields
- Dairy industry: Dissolution and emulsification of milk powder, dairy stabilizers, emulsifiers and colloid raw materials
- Food industry: Emulsification and mixing of starch, edible gum, food additives and various colloid materials
- Beverage processing: Homogeneous mixing of plant protein drinks, juice beverages and compound beverage raw materials
- Daily chemical & chemical industry: Emulsification and dispersion of paste materials, chemical additives and daily chemical products
