Project Background: Meeting Azerbaijan’s Growing Pomegranate Juice Demand
Azerbaijan is one of the world’s most important pomegranate-growing regions, with the fruit deeply rooted in local culture and cuisine. In recent years, rising domestic consumption and expanding export opportunities to neighboring Central Asian and Middle Eastern markets have driven strong demand for locally bottled, shelf-stable pomegranate juice. A regional beverage investor approached us to build a complete turnkey line capable of handling the unique challenges of pomegranate processing.
Client Requirements
- Process fresh pomegranate arils into clear and cloudy juice variants
- Preserve natural color, antioxidants, and flavor without artificial additives
- Achieve long shelf life for regional distribution without a cold chain
- Glass and PET bottle compatibility for both premium and economy segments
- Output target: approximately 6,000 bottles per hour
Our Turnkey Solution
Pomegranate juice is notoriously difficult to process due to its high tannin content, staining pigments, and sensitivity to oxidation. Our engineering team designed a dedicated line addressing each pain point:
1. Extraction & Clarification
A gentle press-and-separation system maximizes juice yield from arils while minimizing tannin extraction from seeds and peel. Enzymatic treatment and ultrafiltration deliver either a bright clarified juice or a controlled-pulp cloudy version.
2. Aseptic Hot-Fill Process
Because pomegranate polyphenols degrade with prolonged heat, we deployed a precision tubular UHT/pasteurization unit with tight time-temperature control, followed by a hot-fill and cap-sterilization sequence. This locks in color and nutrients while guaranteeing commercial sterility.
3. Filling & Packaging
A servo-driven monoblock filler handles both glass and PET formats with fast changeover. Downstream labeling, inkjet coding, and shrink-wrap packing complete the line.
Results Delivered
- Stable output of 6,000 BPH with consistent fill accuracy
- Ambient shelf life of 12 months without preservatives
- Retained deep ruby color that buyers associate with premium quality
- Fast format switching between 250ml glass and 1L PET
Full-Cycle Service
Our involvement covered process design, equipment manufacturing, sea freight coordination, on-site installation, commissioning, and a two-week operator training program. A remote support channel remains available for the client’s technical team.
Planning a Fruit Juice Line for Your Market?
Whether your raw material is pomegranate, citrus, apple, or tropical fruit, we design each line around your specific fruit chemistry, target shelf life, and packaging strategy. Contact our engineering team to discuss a tailored turnkey proposal.
Fruit Juice & Vinegar Production Line
The production of fruit juice and fruit vinegar drinks relies on a complete set of processing equipment, including pulpers, juice extractors, fermentation systems, filters, water treatment units, bottle rinsers
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